Zhida Plastic Machinery Zhida Plastic Machinery

High Technology Waste Plastic PE Pipes Films Pet Bottles Recycling Pelletizing Machine with Factory Price

Customization: Available
After-sales Service: 18 Months
Warranty: 12 Months

Product Description

Basic Information
Model NO.
yili series
Material Processed
Film
Plastic Type
PE
Screw
Single-Screw
Automation
Automation
Certification
ISO9001:2008, CE
Output Capacity
150-1000kg/H
Motor Brand
Siemens, Weg
Controller
Siemens PLC
Extruder Type
Degassing Type
Applicable Materials
Supported Types: HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Material 1
Material 2
Material 3
Introduction

The compacting and pelletizing system combines functions of crushing, compacting, plasticization, and pelletizing into one step. It is a reliable and efficient solution for plastic film, raffias, filaments, bags, woven bags, and foaming materials re-pelletizing.

The final product is in pellet form, suitable for blowing film, tube extrusion, and injection molding. The system consists of two sets of Single-Screw Extruders, ideal for heavy printing ink, high moisture, and high impurity content materials requiring double filtration and multiple exhaust systems.

Technical Specifications
Model Capacity (kg/hr) Screw Size (mm) L/D Ratio Energy Consumption (kw/kg)
ZL80-100150-20080/10030/80.35-0.4
ZL100-120250-350100/12030/80.35-0.4
ZL120-150400-500120/15030/80.35-0.4
ZL150-180600-700150/18030/80.35-0.4
ZL180-200800-1000180/20030/80.35-0.4
Tech Features & Advantages
  • High automatic operation system with high efficiency and energy saving.
  • Multiple cutting solutions: water ring, strand, or underwater cutting.
  • Automatic plate screen changer or self-clean screen changer for reduced labor.
  • Two-stage filtering system ensuring high-quality final pellets.
  • Independent temperature settings for primary and secondary extruders.
  • Versatile processing for various materials in a single production line.
Main Machine Components
Feeding belt conveyor

Feeding Belt Conveyor

Standard feeding device for soft waste like scraps and films. Speed is controlled by an inverter integrated with the compactor current for automatic feeding.

Metal detector

Metal Detector

An optional safety feature to protect knives. Detects metals and triggers an alarm while stopping the conveyor automatically.

Cutter compactor

Cutter Compactor

Uses fixed and rotary knives to cut and agglomerate material. Removes moisture and ensures stable feeding into the extruder.

Two stage extruders

Two Stage Extruders

Designed for heavily printed or contaminated materials. Features multiple exhaust ports and advanced filtration for superior granule quality.

Melt Filter

Melt Filter

Double-column systems offering large filtering areas. Capable of handling pressures over 25Mpa for high-purity requirements.

Under water pelletizer

Under Water Pelletizer

Specially designed for high flow rate and high viscosity polymers. Ensures uniform granule shape and size.

Vibration Sieve

Vibration Sieve

Used for sorting granules to achieve universal sizing and further cooling of the final product.

PLC touch screen control

PLC Touch Screen Control

Intelligent Siemens PLC system monitors all parameters. Includes a one-button emergency stop for maximum safety.

Full Machine Layout
Frequently Asked Questions (FAQ)
1. What types of plastics can this machine recycle? The system is compatible with a wide range of materials including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, and ABS.
2. What is the production capacity of the ZL series? Depending on the model, the output capacity ranges from 150kg/H up to 1000kg/H.
3. How does the two-stage extruder benefit the recycling process? The two-stage design provides multiple degassing zones and double filtration, which is essential for processing materials with heavy printing ink or high moisture.
4. Is the control system easy to operate? Yes, the machine uses an intelligent Siemens PLC touch screen that allows operators to monitor and adjust all parameters from a single interface.
5. Can the cutting system be customized? Yes, we offer various cutting solutions including water ring cutting, strand cutting, and underwater cutting based on your material requirements.
6. What safety features are included? The system includes optional metal detectors to protect the compactor knives and a standardized emergency stop function on the control cabinet.

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