Zhida Plastic Machinery Zhida Plastic Machinery

Rubber Banbury Kneader Machine for Rubber or Plastic Internal Mixing

Customization: Available
After-sales Service: Video Technical Support, Online,Engineer Support
Warranty: 2 Years

Product Description

Basic Information
Model NO.
X(S)N-55
Control Type
PLC
Automatic Grade
Automatic
Power Source
Electric
Type
Rubber Mixer
The Rotors
Chroming Carbide Alloy
Reducer
Hardness Tooth Surface
Bush
Bearing Bush
The Pressure Lid
0.6~0.8MPa
Structure
Simple & Easy Operation
Voltage
220V-440V
Certification
CE/SGS/ISO
Color
Customized
Feeding Method
Front & Back Door
Motor
AC or DC
HS Code
84778000
Packaging & Delivery
Package Size
2000.00cm * 2110.00cm * 3000.00cm
Gross Weight
3000.000kg
Product Description

Rubber Banbury Kneader Machine for Rubber or Plastic Internal Mixing

Mixing Chamber

It consists of a "w" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Mixing Chamber
Regular Note Pump

Timing injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect.

Thermal Resistance

There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature.

Rotor Design

It is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy and ground, then plated with hard chrome and polished.

Rotor Detail
Cooling/Heating System

A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the jackets of the mixing chamber and the top ram.

Tilting Mechanism

It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° around the front rotors.

Dust Sealing Device

Mixing chamber catchy interface rack cantilever the oil dust seals and timing effect oiling dust, unique structure, the use of copper materials, good sealing performance, no leakage of glue or powder, ensuring a clean environment with easy maintenance.

Technical Specifications
Item / Model Unit X(S)N-3 X(S)N-5 X(S)N-25 X(S)N-35 X(S)N-55 X(S)N-75 X(S)N-110
Total Volume (L) 8 15 55 75 125 170 250
Working Volume (L) 3 5 25 35 55 75 110
Motor Power (KW) 5.5 11 37 55 75 110 185
Rotor Speed (r/min) 30/24.5 32/23.5 32/27 30/24.5 30/24.5 30/24.5 30/24.5
Gross Weight (t) ~2 ~2.1 ~4.5 ~6.3 ~7.1 ~9.5 ~14.9
Delivery & Inspection

Professional technicians perform trial runs for each product to ensure full functionality. Machines are fixed tightly with wire rope during loading for secure container transport.

Customer Visit Machine Delivery Factory Overview
Frequently Asked Questions
1. What are the payment terms for the equipment?
We accept TT, L/C, and trade assurance. Typically, a 30% deposit is required before production, with the remaining 70% balance due before shipment.
2. What is the standard delivery time?
Delivery typically takes at least 1 month after receiving the deposit, depending on the number of machines and specific line configuration.
3. How is the machine packed for international shipping?
We use standard export packaging. For container loading, the machine is fixed tightly with wire ropes to prevent movement during transit.
4. Do you provide on-site installation services?
Yes, our engineers can visit the customer's site if required. Installation fees are handled according to the specific service contract.
5. Can the machine capacity be customized?
We always produce based on the customer's specific requirements, offering various models from 3L to 200L working volumes.
6. How is the mixing quality ensured?
The machine features a PLC control system, high-precision rotors with hard alloy plating, and a sensitive thermal resistance system to monitor and control mixing temperatures accurately.

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